Special Spring Steel Belt For Rolling Shutter Door
Our shutters are also equipped with obstacle detection, so they can automatically detect an object (like patio furniture) and stop lowering. In addition, the sensor is designed to notify you of any problems.
The device consists of two elements, with a torsion spring placed and attached between them. The first element consists of a hub (4) that is designed to be inserted and held against the fixed shaft that supports the series of rotating pulleys around which the rolling shutter is wound.
Design
The shutters can be motorized, but a manual override lets you operate them independently of the motor – a great feature for bedrooms and critical commercial entrances. If an obstacle is detected, your shutters will stop lowering and return to a safe position. This helps prevent accidents and is an excellent deterrent to burglars.
The special pulley consists of a fixed hub that is stopped against the fixed support shaft, and a drum (5) that rotates freely in two directions around the fixed hub, characterised by an external toothed profile that cooperates with a balancing retention pawl (8) contained within said drum. In the event of failure of the spring (M), the pawl interferes with the toothed crown (7), so as to prevent free and uncontrolled descending movement of the rolling shutter joined to said drum.
Advantageously, the spring supplementary module 11 has a first connector 21 for being non-rotatably connected to the fixed center axle journal 17 of the driver element 5. The second connection 22 is operably connected to the flange portion of rotating parts 23.
The spring of the supplementary module is a helical spring adapted to be used with the window shade. The standard initial length of this spring is calculated according to the characteristic that allows to determine an exact spring performance mated with the window shade torque curve.
Durability
It is made of high-quality materials, is extremely durable and can withstand extreme weather conditions. Unlike conventional shutters, this type of door is easy to clean and can be used in hygiene sensitive areas such as food production and processing. It also protects against vandalism and burglary. This is the ideal solution for corrosive environments, as it can be made from stainless steel.
The device is based on a series Special spring steel belt for rolling shutter door of rotating pulleys, inserted along a fixed shaft and attached to a traditional torsion spring. It is normally provided with compensation means to balance the weight of the rolling shutter and consequently minimize the effort needed to raise it, both manually or by motorised operation.
Each of these pulleys has a hub (4) designed to be inserted and held against the fixed shaft, and is provided with a drum (5) inserted outside and free to rotate in both directions. The drum (5) is provided with a toothed crown (7), which houses a balancing pawl. When the torsion spring fails, the balancing pawl leaves its rest position and interferes with the toothed crown, preventing the rotating drum from moving in either direction.
A microswitch, designed to immediately inform the operator of the failure of the torsion spring (by means of indicator lights or acoustic means) and simultaneously cut off the current supply to the motor, is also provided. This prevents unauthorized or irregular operation of the push buttons, and allows the shutter to be operated manually in case of power failure.
Installation
Whether you are installing new aluminium or uPVC built-on shutters, or replacing your old roller shutter belt, the process is simple and quick. All you need is a ladder, a pair of gloves and a good quality toolkit.
First, you will need to drill the hole for the cord winder. Measure the width of your cord with a yard stick, and mark Hardened & Tempered Steel Strip Supplier it on the window frame with a pen. Then, use a screwdriver to drill the hole. Make sure to leave 2 mm space for the strap.
The special pulley consists of a fixed hub, which is inserted and stopped against the fixed support shaft, and a drum that rotates freely in two directions around the fixed hub. The drum is provided with a toothed crown, which cooperates with a balancing retention pawl. This pawl can interfere with the toothed crown when the torsion spring breaks.
Once the pawl is triggered, it releases the forked appendix, and the pin (12) then interferes against the partition (14b), which acts as a lever to determine the downward flexion of the forked appendix (14) and hence the downward travel of the forked appendix (18), in order to disengage the engagement tooth (7a). During this operation the tip (8e) of the balancing pawl can also be moved away from the engagement tooth, and an elastic tongue (8d) engages with the tooth immediately adjacent to said engagement tooth.
Maintenance
A regular maintenance schedule is vital to the longevity of roller shutters. Depending on usage and environmental conditions, this should include regular lubrication of moving mechanisms such as the guide rails and bearings. This will help to ensure the mechanism works smoothly and reduce the need for replacement parts.
In addition to regular lubrication, you should also clean the slats regularly with a dry cloth to remove dust and grime. You should also use a non-abrasive cleaner to protect the paint finish of your shutter. Using an abrasive cleaner can cause the paint to peel and damage the metal mechanisms.
If you have a manual shutter, it’s important to check that the lifting chain is still intact and working properly. A damaged chain could result in the door becoming jammed or stuck, requiring a callout from an emergency electrician. For electric shutters, you should also check that the remote control is functioning correctly. A faulty remote can jeopardize the security of your property and result in expensive repairs or a replacement.
In addition to their security features, rolling shutters can provide many other benefits. They can be used to shield window glass from the sun and heat, which saves energy costs. They also protect windows from hail and debris that would otherwise pit the glass. They are also attractive and cost-effective alternatives to metal doors for counters, ticket windows, kitchen serving windows in schools and churches, and skylights.
